Evaluasi Kinerja Pembangkit Listrik tenaga uap ultra-Supercritical 1000 MW menggunakan GADS dan OEE untuk meningkatkan Efisiensi
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Abstract
ABSTRACT
With the advancement of time, the demand for electrical energy has become a primary necessity that is inseparable from Indonesian society. However, electricity cannot be produced instantly; rather, it requires a meticulous production process. The Cilacap Steam Power Plant (PLTU) implements the BERKAH guidelines (Happy, Efficient, Reliable, Competent, Adaptive, and Harmonious), with one of its important aspects being adaptability to changing times. Cilacap PLTU continues to upgrade its efficiency from the 2x300MW (Sub-Critical) power plant established in 2006, to the 1x660MW (Supercritical) in 2013, and the 1x1000MW (Ultra Supercritical) in 2019. Nevertheless, the newest unit, the 1x1000MW PLTU, still experiences disruptions such as Force Outage (FO) and Force Derating (FD), resulting in decreased efficiency. Over the past three years, there has been no trend indicating whether the plant's condition falls within the efficient category or not. It is hoped that the EFOR disruptions can remain below 7% and the EAF above 80%, in accordance with the contract with PLN.
This study aims to evaluate the plant’s performance using Generating Availability Data System (GADS)[2] data that complies with the standards of the North America Electric Reliability Council (NERC) and analyze disruptions using the Overall Equipment Effectiveness (OEE) method [3]. This research measures various parameters such as Equivalent Force Derating Hour (EFDH), Equivalent Plant Derating Hour (EPDH), Equivalent Availability Factor (EAF), and Force Outage Factor (EFOR). The results of this study are expected to provide a reference for improving plant performance and reducing the number of unit failures over the last three years. This research will also produce graphs of GADS and OEE values as a baseline for planning in the upcoming year, which can be valuable information and input for the company.
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